致力于研发和制造最优质的建筑材料

Committed to the development and manufacture of the best quality building materials

www,6799,com/www,ktxbb,com    热喷涂设备    Kermetico C 系统
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Kermetico C 系统

Kermetico 高速空气燃料热喷涂技术 (Kermetico HVAF) 是一种在金属基体表面制备金属、合金、碳化物和硼化物硬质合金的高质量涂层的先进工艺。HVAF高速燃气喷涂是一种低温喷涂技术,燃烧温度在1800C ~ 2000℃之间。粒子飞行速度约在800~1,000+ m/s,该技术所制备的涂层具有低氧化物含量、高韧性,无孔隙等特点,在喷涂碳化物与金属或金属合金材料时,可获得极高的沉积效率。

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 Kermetico HVAF System

 Kermetico HVAF 高速火焰喷涂系统









Spray for the cost of HVOF, deposit better quality coatings 5 times faster!

HVAF喷涂成本是HVOF工艺1/2,涂层的沉积质量更好,且喷涂速度5倍!


Oxidant and coolant:         Compressed Air. Pressure range 8-11.5 bar (115-165 PSIG).

氧化剂和冷却剂:压缩空气。压力范围:8-11.5 bar (115-165 PSIG)                

Fuel: Propane, Propylene, Propane-Butane (LPG), or Natural Gas. Pressure: 7-11.5 bar (100-165 PSIG)

燃料:丙烷,丙烯,丙烷-丁烷LPG),或者天然气。压力范围: 7-11.5 bar (100-165 PSIG)


Kermetico HVAF spray guns

Kermetico HVAF 系列喷枪

Gun

喷枪

Description

描述

Max spray rate, per hour

最大喷涂效率, /小时




AK-06-07

C7

Large parts with diameter >200 mm (8)

适合喷直径 >200 mm (8)大工件

33+ kg

 72+ lbs.

A powerful gun with the widest range of combustion chamber pressures and the best coating quality on large surfaces. The lowest cost for large surfaces. The best protection against feedstock oxidation.

AK7为大功率喷枪,燃烧室的压力范围最广,大面积喷涂的涂层质量最高。大面积喷涂的成本最低。为基体提供最好的抗氧化保护。

C6

Universal carbide gun for parts Diameters 5-250 mm (0.2-10)

碳化物涂层全能喷枪,工件直径 5-250 mm (0.2-10)

28 kg

62 lbs.

The gun designed to spray tungsten carbide on a wide spectrum of parts. 70% of AK7 power.

AK6专门喷涂碳化钨涂层,喷涂工件范围广泛。功率AK770%

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AK5

Miniature gun for smaller parts

适喷小工件的小型喷枪

15 kg

33 lbs.

Spraying metals, alloys, and carbides for parts <200 mm diameter, ID from 200 mm (8) up, thin walls, complex surfaces.

适合在直径 <200 mm的小工件、内径大于200 mm (8)的内孔 、薄壁、异形件上喷涂金属、合金和碳化物涂层。

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AK-HH

Manual HVAF spraying of complex surfaces

用以喷涂复杂表面的手持喷枪

15 kg

33 lbs.

The universal hand-held gun is supplied with a robot mounting fixture. Used for spraying metals, alloys, and carbides. Gun weight: 2.5 kg

多功能手持喷枪配有机械手固定装置。用以喷涂金属、合金和碳化物涂层。枪体重量:2.5kg


AK4-ID-2016-2



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AK-ID



AK-IDR

Internal diameters minimum 80 mm (3.15)

适合最小内径 80 mm (3.15)内孔喷涂

Rotating head, minimum diameter 100 mm (4)

旋转枪头,适合最小内径 100 mm (4)内孔喷涂

5 kg

11 lbs.

Air cooling provides hours of continuous ID operation. Spray angle 90°.

空气冷却可保证持续进行数小时的内孔喷涂。喷涂角度 90°


Each gun, except for our ID guns, may be configured to Ultra (highest velocity), Economy (highest DE), or Balanced mode and they may be used in blast & spray mode.

ID内孔喷枪以外,每款喷枪都有三种模式可以选择设定:Ultra优质(最高速度)Economy经济(最高沉积效率),Balanced 均衡模式,它们均可用以喷砂和喷涂。


  

  The Kermetico HVAF System

   Kermetico HVAF 高速火焰喷涂系统

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The Kermetico HVAF system deposits coatings with 5-6 times higher spray rate, 20-30% higher deposition efficiency, 30% less deviation than any HVOF system. Choosing Kermetico C, an HVOF job shop gains at least 50% cost advantage to HVOF competitors and additional coating quality advantage as a bonus.*

Kermetico 公司HVAF C 系统比任 HVOF系统的喷涂效率 5-6 倍,沉积效率 20-30%质量偏差30%。如果一 HVOF 喷涂 Kermetico C系统,会比同 HVOF 对手获取 50%的成本优势,且涂层质量更高*


WC/Co/Cr 86/10/4 coating Feature

WC/Co/Cr 86/10/4 涂层特征

Typical HVOF

一般HVOF

Kermetico HVAF gun setup

Kermetico HVAF喷枪设定模式

Economy

经济

Balanced

均衡

Ultra-quality

超优质

Deposit efficiency 沉积效率, %

40-55

60-70

40-50

30-40

Hardness 硬度, HV300

1050-1250

1050-1250

1320-1350

1450-1700

Apparent metallographic porosity

显像金相孔隙率

<0.8

<0.8

<0.5

<0.1

Bond strength (@0.040 thickness), PSI

结合强度 (@0.040 ), PSI

+12,000

Range of as-sprayed roughness, m ( in.)

喷后未加工粗糙度范围,m ( in.)

3.5-4.5 (150-180)

1-3.2 (40-130)

Maximum coating thickness, mm (inch)

最大涂层厚度,mm (inch)

12.7 (0.5)

12.7 (0.5)

3 (0.12)

1.5 (0.06)

Kermetico C is used to deposit Ag, Al, Cu, Sn, Ti and other powder materials that are unusual for HVOF.

Kermetico公司的C系统适合用来喷涂Ag, Al, Cu, Sn, Ti 和其他粉材,这都是HVOF不擅长喷的。


   

  Kermetico Control Consoles and Powder Feeders

  Kermetico控制单元和送粉器






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Industrial IP67 rated Tablet + PLC Controller;

IP67防护安全级别工业平板电+ PLC控制柜;

Unlimited number of stored programs;

无限量存储程序;

One system fits all guns;

系统兼容所有喷枪;

Variety of powder feeders and gas vaporizers;

送粉器和汽化器多样性;

Custom-made systems and guns by request;

可按客户需要定制系统和喷枪;

And more.

更多...


We have been developing our HVAF process and equipment since 2006. Years of research let us create equipment which produces the best quality coatings and the highest technological efficiency possible. More than 60 systems are at work worldwide. All of our equipment is designed and made in California, USA.

2006Kermetico公司开始致力HVAF工艺和设备的研发。多年的科研成果让我们的热喷涂设备制备出的涂层最优质且技术效率最高。现已有超60Kermetico HVAF系统在全球范围内运行Kermetico的所有设备在美国加利福尼亚州设计和制造。


Visit our website or our job shop to learn more about Kermetico`s coating quality and equipment.//

欢迎访问我们的网站或工厂以了解更多Kermetico涂层和设备。

亚洲区客户可联系Kermetico公司授权经销——北京东方润鹏科技有限公 谢谢!



* Multiple scientific papers and case studies supporting this info will be provided by request.

   如需此方面的更多科技论文和研究案例的论证,敬请联系我们。

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